Armored Direct-Buried Solar Cable

Armored Direct-Buried Solar Cable

Armored Direct-Buried Solar Cable is designed for DC string and array circuits routed through soil, trenches and exposed ground-level areas. A flexible tinned-copper conductor and cross-linked polyolefin insulation system provide photovoltaic electrical performance, while the protective armour layer and durable outer sheath improve resistance to crushing, impact, pests and installation damage.
Send Inquiry
Description
Technical Parameters

1,500 V DC photovoltaic cable with added mechanical protection for underground solar installations.

Rated voltage

Conductor

Water performance

Standard size range

1,000/1,500 V DC

Class 5 tinned copper

AD7

1.5-35 mm²

Product Features

  • Direct-burial construction: Designed for underground photovoltaic cable routes when installed with the required trench, bedding and route protection.
  • Added mechanical protection: The armour or reinforcement layer helps protect the insulated core from crushing, impact and accidental damage during installation and service.
  • Flexible tinned-copper conductor: Class 5 stranding supports cable pulling, routing and reliable crimp termination while improving corrosion resistance.
  • 1,500 V DC capability: Supports modern utility-scale and commercial PV string systems with high DC operating voltage.
  • Cross-linked insulation and sheath: Electron-beam cross-linked polyolefin provides heat, UV, weather and ageing resistance for long-term outdoor service.
  • Wet-environment performance: AD7 water performance supports demanding underground routes exposed to moisture and temporary water accumulation.
  • Pest-resistant options: Rodent-resistant and termite-resistant constructions are available for agricultural, desert and remote solar sites.
  • Fire-performance options: Flame non-propagation and CPR Cca configurations are available for projects with defined fire requirements.

Cable Construction

Layer

Material and purpose

Conductor

Class 5 flexible tinned copper based on EN 60228 / IEC 60228.

Primary insulation

Electron-beam cross-linked polyolefin providing the main DC electrical insulation.

Protective armour layer

Project-selected mechanical protection for direct-burial exposure; armour material and coverage are matched to crushing, impact, pest and corrosion conditions.

Outer sheath

Cross-linked polyolefin sheath providing UV, weather, moisture and abrasion resistance.

Identification

Black, red or project-specific colour with durable cable marking and optional metre marking.

Technical Specifications

Item

Specification

Product type

Armored single-core photovoltaic DC cable for direct-burial installation

Conductor

Class 5 flexible tinned copper

Conductor reference

EN 60228 / IEC 60228

Insulation and sheath

Electron-beam cross-linked polyolefin copolymer

Rated voltage

1,000 / 1,500 V DC; Uo/U 600/1,000 V AC

Test voltage

6.5 kV AC, 50 Hz, 10 minutes

Temperature range

-40°C to +120°C

Minimum bending radius

5 x overall cable diameter

Water performance

AD7

Typical conductor range

1.5-35 mm²; extended project sizes available

Flame performance

Flame non-propagation based on EN 60332-1 / IEC 60332-1

Combustion-gas performance

Acidity and conductivity based on EN 60754-2 / IEC 60754-2

CPR option

Cca according to EN 50575

PV cable standards

IEC 62930, EN 50618 and UL 4703 product options

Optional features

Metre marking, rodent-resistant and termite-resistant constructions

Selection Guide

  1. Electrical rating: Calculate maximum array open-circuit voltage at the minimum site temperature and select a cable system rated for the resulting DC voltage.
  2. Conductor size: Use design current, voltage drop, short-circuit withstand and burial derating. Long underground DC runs are often governed by voltage drop.
  3. Armour system: Match the protective layer to soil chemistry, corrosion exposure, impact risk, pest activity and the project's grounding design.
  4. Burial environment: Establish soil thermal resistivity, normal and maximum soil temperature, burial depth, circuit spacing and the possibility of soil drying.
  5. Water exposure: AD7 does not automatically qualify every connector or joint for burial or immersion. Use purpose-designed underground joints and terminations.
  6. Fire class: Select the CPR construction required for any section entering a building, service tunnel or other regulated area.
  7. Market compliance: Choose the IEC, EN or UL product configuration and direct-burial marking required by the destination market.

Frequently Asked Questions

What is the difference between standard PV cable and armored direct-buried PV cable?

Standard PV cable is designed for solar DC service but may still require conduit or mechanical protection underground. The armored direct-buried construction adds a protective layer and outer sheath intended for controlled burial conditions.

Can the cable be placed directly into any soil?

No. The trench must meet project requirements for bedding, depth, drainage, spacing, warning protection and soil compatibility. Sharp rock, contaminated soil and heavy vehicle loading may require additional protection.

Is the cable suitable for 1,500 V DC systems?

Yes, when the selected cable, joints, connectors and terminations are rated for the calculated maximum array voltage.

Does armour eliminate the need for conduit?

It can reduce the need for continuous conduit on an approved direct-burial route, but conduit or additional covers may still be required at road crossings, building entries, risers and high-impact locations.

How should burial ampacity be calculated?

Use actual soil temperature and thermal resistivity, burial depth, spacing, circuit grouping and conductor losses. Air-installation current tables are not suitable for direct-burial design.

How are underground joints handled?

Avoid unnecessary buried joints. Where a joint is unavoidable, use a tested direct-burial system with compatible cable preparation, moisture sealing, strain relief and clear route documentation.

 

Hot Tags: armored direct-buried solar cable, China armored direct-buried solar cable manufacturers, suppliers, factory

 

Conductor size (mm²)

Stranding (n x mm)

Max. DC resistance (Ω/km)

Reference current (A)

1 x 1.5 / 16 AWG

30 x 0.25

13.3

30

1 x 2.5 / 14 AWG

50 x 0.256

7.98

41

1 x 4 / 12 AWG

56 x 0.30

4.75

55

1 x 6 / 10 AWG

84 x 0.30

3.39

70

1 x 10 / 8 AWG

142 x 0.30

1.95

98

1 x 16 / 6 AWG

228 x 0.30

1.24

132

1 x 25 / 4 AWG

361 x 0.30

0.795

176

1 x 35 / 2 AWG

494 x 0.30

0.565

218

Send Message